| STOL CH 801 ASSEMBLY MANUALS |
Revision |
Posted |
| 801-assembly |
Basic view of the STOL CH 801 airframe
assembly |
sketch |
7/12/00 |
| 801-assembly1 |
Enhanced views of the STOL CH 801 airframe
assembly |
sketch |
12/28/01 |
| RUDDER TAIL SECTION - KIT ASSEMBLY |
| introduction |
Introduction to building - 18 pages |
10/02 |
11/6/02 |
| CS |
Construction Standards |
Draft |
3/11 |
| 8XR-1 |
Rudder Exploded View
Parts 8R1-1 to 8R3-4 |
dwg
3/1/02 |
8/26/02 |
| 8RU-01 |
1 of 3:
Rudder Assembly Drawing 1 - internal assembly |
dwg
2/25/02 |
8/26/02 |
| 8RU-02 |
2 of 3:
Rudder Assembly Drawing 2 - installing the skins |
dwg
2/25/02 |
8/26/02 |
| 8RU-03 |
3 of 3:
Rudder Assembly Drawing 3 - tail light & rudder hinge |
dwg
2/25/02
|
8/26/02 |
| rudder0 |
Title Page / Table of Contents |
2/03 |
2/20/03 |
| rudder1 |
1 of 5:
Building the Sub-Assemblies: Spar and
Skeleton |
3.0
8/02 |
8/26/02 |
| rudder2 |
2 of 5:
Building the Sub-Assemblies: Spar and
Skeleton |
3.0
2/03 |
2/20/03 |
| rudder3 |
3 of 5:
Installing the Rudder Skins |
3.0
8/02 |
8/26/02 |
| rudder4 |
4 of 5:
Installing the Rudder Skins |
3.0
8/02 |
8/26/02 |
| rudder5 |
5 of 5:
Installing the Rudder Fairings |
3.0
8/02 |
8/26/02 |
| HORIZONTAL TAIL SECTION - KIT ASSEMBLY |
| tail part list |
Horizontal Tail Part Number List |
5/18/04 |
5/18/04 |
| 8XH-1 |
Horizontal Tail - Exploded View (1 of 3) |
dwg
5/14/14 |
5/04 |
| 8XH-2 |
Horizontal Tail - Exploded View (2 of 3) |
dwg
5/14/14 |
5/04 |
| 8HA-1 |
Horizontal Tail - Skeleton Layout (3 of 3) |
dwg
5/14/14 |
5/04 |
| elev1 |
ELEVATOR SKELETON ASSEMBLY |
4.1 |
6/18/04 |
| elev2 |
POSITIONING THE ELEVATOR SKINS |
4.1 |
6/18/04 |
| elev3 |
INSTALLING THE ELEVATOR HORN AND HINGE PLATES |
4.0 |
05/14/04 |
| elev4 |
ELEVATOR TRIM TAB |
4.0 |
05/14/04 |
| horizt1 |
HORIZONTAL TAIL SKELETON ASSEMBLY |
4.1 |
06/18/04 |
| horizt2 |
INSTALLING THE HORIZONTAL TAIL SKINS |
4.0 |
05/14/04 |
| horizt3 |
FITTING THE ELEVATOR HINGES |
4.0 |
05/14/04 |
| horizt4 |
INSTALLING THE FIBERGLASS TIPS |
4.0 |
05/14/04 |
| LEADING-EDGE WING SLATS SECTION - KIT ASSEMBLY |
| 8XS-1 |
Slats Assembly - Exploded View
Parts 8S1-1 to 8S2-1 |
dwg
3/1/02 |
3/1/02 |
| slats1of3 |
Introduction / Parts List
INSTALLING THE RIBS |
3.1 |
12/02 |
| slats2of3 |
POSITIONING THE SKIN |
3.1 |
12/02 |
| slats3of3 |
POSITIONING AND INSTALLATION OF THE SLATS TO THE WING |
3.1 |
12/02 |
| FLAPERONS SECTION - KIT ASSEMBLY |
| 8XA-1 |
Flaperons Assembly - Exploded View |
dwg
12/02 |
12/02 |
| flaperons1 |
REAR SKINS AND NOSE RIBS ASSEMBLY |
3.0 |
9/02 |
| flaperon2of3 |
INSTALLING THE LEADING EDGE SKIN AND THE SPLICE PLATES |
3.0 |
5/5/99 |
| flaperon3of3a |
1 of 2: POSITIONING THE FLAPERON TO THE WING AND FUSELAGE |
4.0 |
9/27/00 |
| flaperon3of3b |
2 of 2: POSITIONING THE FLAPERON TO THE WING AND FUSELAGE |
4.0 |
9/27/00 |
| fr3-6 |
Flaperon Control Horn 8A2-5 |
dwg |
9/19/00 |
| WING SECTIONS - KIT ASSEMBLY |
| 8XW-1 |
Wing
Assembly - Exploded View
Illustrated Parts List |
dwg |
01/02/02 |
| 8XW-2 |
Wing
Assembly - Exploded View
Wings Struts / Fuel Tank |
dwg |
01/02/02 |
| wings-section1 |
Parts List
FLAPERON BRACKET AND REAR RIB SUB ASSEMBLY |
3.0 |
8/12/99 |
| wings-section2 |
SLAT BRACKET AND NOSE RIB SUB ASSEMBLY |
3.0 |
8/12/99 |
| wings-section |
REAR WING SPAR SUB ASSEMBLY |
3.0 |
8/16/99 |
| wings-section4 |
MOUNTING RIBS TO MAIN SPAR |
3.0 |
8/16/99 |
| wings-section5 |
INSTALLING THE REAR SPAR |
3.0 |
8/16/99 |
| wings-section6 |
INSTALLING BOTTOM REAR WING SKIN |
3.0 |
8/18/99 |
| wings-section7 |
INSTALLING THE BOTTOM SECTION OF THE LEADING EDGE SKIN |
3.0 |
8/18/99 |
| wings-section8 |
INSTALLING THE FORWARD STRUT ATTACH DOUBLER |
3.0 |
8/18/99 |
| wings-section9 |
FITTING THE REAR SKIN |
3.0 |
8/18/99 |
| wings-section10 |
INSTALLING THE TOP PORTION OF THE LEADING EDGE SKIN |
3.0 |
8/18/99 |
| wings-section11 |
INSTALLING THE FLAPERON AND SLAT BRACKETS |
3.0 |
8/18/99 |
| wings-section12 |
TRAILING EDGE INSTALLATION |
3.0 |
8/18/99 |
| 8-wt |
FUEL TANK INSTALLATION
DRAWINGS - 9 Pages |
3.0
(8/02) |
8/14/02 |
| wings-section13 |
FUEL TANKS INSTALLATION |
3.0 |
8/18/99 |
| wings-section14 |
INSTALLING THE INBOARD WING TIP |
3.0 |
8/18/99 |
| wings-section15 |
FLAP ATTACH STIFFENER |
3.0 |
8/18/99 |
| FUSELAGE
ASSEMBLIES |
|
Click
here for Third Edition Fuselage Assembly Manuals
|
| 8XF-1 |
Fuselage Exploded View (rear)
Parts 8F1-1 to 8F5-11 |
dwg |
12/02 |
| 8XF-2 |
Fuselage Exploded View (fwd)
Parts 8F7-1 to 8F8-7 |
dwg |
01/16/02 |
| 8XF-3 |
Fuselage Exploded View (cabin)
Parts 8F9-SA to 8F11-16 |
dwg |
9/14/01 |
| 8XF-4 |
Fuselage Exploded View (cabin)
Parts 8F14-1 to 8F18-1 |
dwg |
12/02 |
| 8XF-5 |
Fuselage Exploded View (cabin)
Parts 8F19-2 - 8F22-9 (doors & seats) |
dwg |
12/02 |
| fuselage-view |
Overview of the full fuselage assembly
with gear |
sketch |
7/12/00 |
| fuselage |
Overview of the full fuselage assembly (drawing) |
sketch |
5/00 |
| F5-3Z |
Top Channel "Zee"
Reinforcement |
Dated 10/2001 |
10/15/01 |
| FUSELAGE ASSEMBLY |
|
Click
here for Third Edition Fuselage Assembly Manuals
|
| CONTROL
SYSTEM ASSEMBLY |
|
Click
here for Third Edition Control System Assembly Manuals
|
| FINAL ASSEMBLY |
| top-view |
Top View of Aircraft Assembly |
dwg |
11/30/01 |
| 8XC-1 |
Control System: Exploded View
Parts 8C1-1 to 8C6-9 |
dwg |
12/02 |
| 8CX-2 |
Control System: Exploded View
Parts 8C8-1A - 8C9-5 |
dwg |
01/25/02 |
| 8XL-1
|
Landing Gear Exploded View: Parts 8L1-1 to 8L2-4 |
dwg |
12/02 |
| 8LS-1
|
Drawing: Main Landing Gear Spring Assembly
- drawing. |
dwg |
1/15/01 |
| gear-s1 |
1 of 3
Nose Gear to Fuselage |
2.0
2/14/03 |
6/03 |
| gear-s2 |
2 of 3
Nose Gear Bungee |
2.0
2/14/03 |
6/03 |
| Nosewheel
Bungee Installation Tool allows you to install
or replace nose gear bungee easily in minutes. |
| gear-s3 |
3 of 3
Main Gear Spring |
2.0
2/14/03 |
6/03 |
| final-assy-s4-a |
1 of 3
Assembly of the Cabin Doors |
3.2 |
11/03 |
| final-assy-s4-b |
2 of 3
Assembly of the Cabin Doors |
3.2 |
11/03 |
| final-assy-s4-c |
3 of 3
Door Stop / Opening Latch |
3.2 |
11/03 |
| final-assy-s5 |
Installing the Fin to the Fuselage / Stabilizer |
3.0 |
5/5/00 |
| AIRCRAFT FINISHING |
| 8VV0 |
Slat Position Detail |
dwg |
12/22/00 |
| 8SO-1 |
Slat Position Template |
dwg |
4/16/01 |
| front-seat |
Assembly of the Front Seat |
draft |
11/10/00 |
| windows |
Installation of the Windows & Windshield |
3.1 |
8/22/00 |
| Web
link |
LP
Aero Plastics' online documentation on handling, drilling,
trimming and cleaning the acrylic windshield. |
| finish1of3-stab-attach |
Installing the horizontal tail to the
fuselage |
draft |
9/15/00 |
| finish2of3-rudder-attach |
Installing the rudder to the fuselage |
draft |
9/15/00 |
| finish3of3-wings-attach |
Installing the wings to the fuselage |
draft |
9/19/00 |
| brake-lines |
Installing brake lines |
1.0 |
2/12/02 |
| LYCOMING
0-360 Engine Installation |
| thrust-line |
Lycoming Thrust Line Position |
dwg
8/26/02 |
8/26/02 |
| cowl-a1 |
Lycoming O-360 - Section A1 - Installation of the engine cowl |
1.0 |
01/10/02 |
| baffles-1a |
Lycoming O-360 - Section 1a - Installation of the engine baffles |
1.0 |
11/30/01 |
| baffles-1b |
Lycoming O-360 - Section 1b - Installation of the engine baffles |
1.0 |
11/30/01 |
| oil-cooler-2 |
Lycoming O-360 - Section 2 - Installation of the Oil Cooler |
1.0 |
11/30/01 |
| fuel
lines-3 |
Lycoming O-360 - Section 3 - Installation of the Fuel Lines |
1.0 |
11/30/01 |
| carb-heat-4 |
Lycoming O-360 - Section 4 - Installation of the Carb Heat Box |
1.0 |
11/30/01 |
| mixture-ctrl-5a |
Lycoming O-360 - Section 5a - Installation of the Mixture Control
Cable |
1.0 |
11/30/01 |
| mixture-ctrl-5b |
Lycoming O-360 - Section 5b - Installation of the Mixture Control
Cable |
1.0 |
11/30/01 |
| muffler-6 |
Lycoming O-360 - Section 6 - Installation of the Muffler |
1.0 |
11/30/01 |
| oil-pressure-7 |
Lycoming O-360 - Section 7 - Installation of the Oil Pressure Sender |
1.0 |
11/30/01 |
| spinner-9 |
Lycoming O-360 - Section 9 - Installation of the Propeller Spinner |
1.0 |
1/19/04 |
| OTHER |
| parts-list |
Parts List - Complete kit
Indexed by Part Number (14 pages) |
Part List
rev. 12/20/02 |
12/02 |
| panel |
Instrument panel blank |
dwg |
2/27/02 |
| manual
updates |
Assembly Manuals Update
(32 pages) |
text |
12/20/02 |
| VCI-373 |
Cortec 373 Corrosion
Protection brochure
- Material
Safety Data Sheet |
brochure |
10/2003 |
| pneu-riveter |
Using the pneumatic rivet puller |
|
12/18/01 |
| 801-w&b |
STOL CH 801 Weight & Balance Worksheet: Form FWB-801 |
6/25/02 |
6/25/02 |
| 801-cg |
STOL CH 801 Center of Gravity Limits: Form FCG-801 |
8/2002 |
8/6/02 |
| 8XE-1 |
Fuel System (standard, firewall mounted
gascolator) |
dwg |
10/18/01 |
| 8XE-2 |
Fuel System (auxiliary wing tanks) |
dwg |
10/18/01 |
| 8XE-3 |
Fuel System (standard, under cabin mounted
gascolator) |
dwg |
10/18/01 |
| 8FE-1 |
Fuel Line Trim Around Door |
dwg |
2/13/01 |
| 8FE-1.1 |
Fuel Line Routing Around Door
- standard fuel system. |
dwg |
2/13/01 |
| 8FE-2 |
Fuel Line Trim Around Door
- dual wing tanks |
dwg |
2/13/01 |
| 8FE-2.1 |
Fuel Line Routing Around Door
- dual wing tanks |
dwg |
2/13/01 |
| flap-circuit-fig1-2 |
Electric Flap Circuit Drawing |
dwg |
3/3/00 |
| 8ZV-01 |
Pitot Tube, Airspeed Markings and Wing Tie-Down Rings |
dwg |
6/29/01 |
| 8ZZ-1 |
Rear Tunnel Assembly and Center Seat Belt |
dwg
12/15/02 |
12/15/02 |
| 8CN-01 |
Elevator / Rudder Control Cables |
dwg
8/16/02 |
8/02 |
| 8CN-02 |
Flaperon & Elevator Control System (hardware).
Two Pages |
dwg |
12/4/00 |
| 8CN-3.1 |
Control
Deflections: Flaperon, Elevator and Rudder |
dwg |
09/22/04 |
| 8CN-3.2 |
Elevator and Flaperon Deflection Templates |
dwg |
9/15/00 |
| 8ZE-1 |
Fuel Pump Assembly and Air Box Location |
dwg |
11/19/01 |
| wing-dihedral |
Setting the Wing Dihedral Drawing |
dwg
12/20/02 |
12/02 |
| strut fairing |
Installing the Wing Strut Fairing Option |
1.0
1/02 |
6/03 |
| CONSTRUCTION
PHOTOS - Click here for directory
listings |
