Zenith Aircraft Company's
OPEN HANGAR DAY and Fly-In Gathering
Saturday, September 18, 2010
Mexico Memorial Airport, Mexico, Missouri

 

*** See follow up report from the 2010 event ***

 

Download Schedule  |  RSVP Form
 

OPEN HANGAR DAY & FLY-IN GATHERING

Zenith Aircraft Company's 19th annual OPEN HANGAR DAY and Fly-In Gathering is scheduled for Saturday, September 18, 2010, at the factory located at Mexico Memorial Airport in Mexico, Missouri. Aviation enthusiasts, especially builders and owners of Zenith Aircraft kit planes, are invited to drive or fly-in for the day. The Zenith Aircraft kit production facilities will be open for factory tours and Zenith's factory-demonstrator kit aircraft will be on display.  Company staff will demonstrate kit production and fabrication techniques used in producing the all-metal kit aircraft parts made at the Zenith Aircraft factory. 

Open Hangar Day
*** Click here to view photos and video clips from the 2009 Open Hangar Day ***

We have many activities planned, including a series of hands-on educational and informative workshops for existing owners and builders, as well as new builders just getting started (or just thinking of starting).
Beginning on Friday afternoon we'll present several workshops in the factory, continuing with shorter seminars on Saturday morning.  Back by popular demand, we've scheduled an informal "Zenith banquet" dinner and social gathering on Friday evening. 

STOL CH 750 with the 801 and 701

Following are some of the participants and activities planned for the 2010 event.  Please RSVP now if you are planning to attend. 

Starting on Friday afternoon, September 17, the following seminars have been scheduled.  The seminars are one to two hours in length.  The seminar presenters will also be available on Saturday to answer questions.  Group sizes are limited - we strongly recommend you pre-register if you plan to attend the Friday afternoon activities.  Download Schedule
A simple "hotdog and soda" lunch will be available at noon on Friday, September 17, compliments of AmZac Light Sport Aviation.

12:30 pm, Friday, September 17:
  • Painting Your Homebuilt:  Mike Loehle of Loehle Aero Coatings will discuss aircraft painting, with in-depth information on painting your Zenith aircraft using Loehle Aero Coatings high quality aircraft finishes.
      
  • ULPower engines. A&P mechanic / pilot Gus Warren will discuss and show you the new lightweight ULPower engines from Europe.

2:00  pm, Friday, September 17:

  • Garmin Avionics:  Tim Casey, Garmin's sales manager for portables, LSA, and Experimental Aviation Markets, will present Garmin's GSX glass cockpit systems, and will be available to discuss and answer questions on installing and operating Garmin avionics in Zenith aircraft.
      
  • Rotax aircraft engines workshop, presented by Dean Vogal.  Learn all about the Rotax 912 series light aircraft engines, popular in the STOL CH 701, STOL CH 750 and the Zodiac series aircraft. Dean Vogel is a top-rated instructor in the Rotax Flying and Safety Club (RFSC). He is a 1982 graduate of the USAF Academy, and he spent a total of 14 years in the Air Force maintaining and flying jets. He then worked 13 years with Cirrus Design, helping to take the company from 10 employees to 850.  Dean Vogal has tremendous experience with maintaining and overhauling the Rotax engines that are popular in so many Zeniths and other Light Sport Aircraft. Dean and his company, Aero Technical Institute, is the main training arm of Lockwood Aviation in Sebring, Florida.  (This is a two-hour seminar).
         
  • Inspecting and Pre-Flighting your Zenith Aircraft.  Mat Heintz (Zenair Ltd.) and A&P mechanic / pilot Gus Warren will discuss and show you how to thoroughly inspect your completed Zenith aircraft prior to your first flight, and how to adequately preflight your aircraft before every flight.  This seminar is highly recommended to all builders, owners and pilots of Zenith aircraft (especially second owners), and will include an actual inspection using a itemized checklist. (In front of the Zenith Aircraft factory).
4:00 - 5:00 pm, Friday, September 17:
  • How EAA Can Help You Build and Fly Your Own Aircraft - Charlie Becker from the Experimental Aircraft Association hosts a seminar on EAA's available resources to help builders, owners and pilots of amateur-built aircraft, including the technical advisor and flight advisor programs, as well as details on Sport Pilot / LSA rules.
      
  • Jabiru Aircraft Engines, presented by Zodiac builder/owner Mark Stauffer of JabiruUSA.  This informative workshop will cover everything you've always wanted to know about operating and maintaining the popular Jabiru aircraft engines, including the 4-cylinder Jabiru 2200 and the 6-cylinder Jabiru 3300.
6:00 – 9:00 pm, Friday, September 17:
  • Zenith Builders Banquet at the Elks Lodge (next to the airport).  This is a fun and informal buffet dinner gathering of Zenith enthusiasts, builders, pilots and employees.  Some great door prizes will be awarded.   RSVP soon as space is limited. Click here to purchase your ticket(s) now, or purchase the dinner tickets in advance in the Zenith offices.  Cost: $15.00 per person. Cash bar, opens at 5 pm.

Note: The above schedule is tentative and subject to change.  Keep checking this page for the latest updates.  09/19/2011

Saturday, September 18, 8:00 am - 3:00 pm:  The Zenith Aircraft kit production facilities will be open for factory tours and Zenith's factory-demonstrator kit aircraft will be on display.  Company staff will demonstrate kit production and fabrication techniques used in producing the all-metal kit aircraft parts made at the Zenith Aircraft factory, including cutting and pre-drilling kit parts on the CNC router, forming and hand finishing wing ribs and other kit parts, and aircraft aluminum welding demonstrations.  We'll also have aircraft kits and parts on hand and special factory tours are planned.
Saturday participants and activities include: 

Hands-on Workshop:  Visitors will be given the opportunity to "build their own" aircraft-aluminum binder for their Zenith documentation, as well as a custom made wheel chocks assembly project.

Charlie Becker from the Experimental Aircraft Association will attend and host a seminar on EAA's available resources to help builders, owners and pilots of amateur-built aircraft, including the technical advisor and flight advisor programs, as well as details on Sport Pilot / LSA rules.

EAA

Garmin Avionics, the leader in light aircraft GPS and avionics systems, will be on hand to show the latest Garmin products for light sport aircraft including the new GSX flight deck.  Tim Casey, Garmin's sales manager for portables, LSA, and Experimental Aviation Markets, will answer questions on installing and operating Garmin avionics in Zenith aircraft.

Garmin

A representative from Aircraft Spruce & Specialty will attend to hand out catalogs and showcase some of the thousands of items offered by this homebuilders and pilots superstore.

Rotax aircraft engines, famous for its popular 100-hp Rotax 912 ULS engine, will be represented by Dean Vogal of Aero Technical Institute in Sebring, Florida.

HomebuiltHelp.com offers a complete line of "how-to" videos available on DVD, and will have the popular DVDs available for preview and purchase. 

Gus Warren of FlyWithGus.net plans to fly in from Florida in a STOL CH 750 powered by a lightweight ULpower engine, and will be on hand to show this modern new European aircraft engine.  Gus will also be available to answer questions about Sport Pilot and Light Sport Aircraft (LSA), and professional builder assistance.

Fly with Gus

Mark Stauffer, builder and owner of a Zenith, will represent Jabiru USA, distributor of Jabiru engines, the line of lightweight aircraft engines popular in many Zeniths.  Mark will be available to answer your engine installation, operation and maintenance questions.

AmZac Light Sport Aviation is a new builder assistance center located in Mexico, Missouri.  It was established to help builders get their kit project completed and flying sooner, and to provide kit assembly facilities to builders who do not have the needed space.  Diane and Billy Carter from AmZac Light Sport Aviation will attend with their STOL CH 750 project to meet with builders and answer building questions.

AmZac Light
Sport Aviation

Jon Croke, editor of the "Zenair Newsletter," will be available to sell back issues of the newsletter, renew your subscription, and interview builders and suppliers for future issues of the builder newsletter.  The official newsletter is published six times per year, and each issue comes with a companion DVD.

http://www.zenith.aero

Mike Loehle of Loehle Aero Coatings will discuss aircraft painting, with in-depth information on painting your Zenith aircraft with Loehle Aero Coatings high quality aircraft finishes. Loehle Aero Coatings

Wayne Lanza of Composite Design will showcase the company's new Light Sport Power Panel used by Zenith Aircraft Co. and supplied in the STOL CH 750 instrument panel kit.

Dynon Avionics sent us a brand new glass panel SkyView demo unit which we'll have mounted in a STOL CH 750 instrument panel, demonstrating this new next-generation glass panel with 10" display.

Russell Lepre from FlightCrafters, a leading provider of professional builder assistance and quick-build kits, will attend to meet with builders and answer building and flying questions.

FlightCrafters

Chuck Preston from Kitplanes magazine will be on hand to answer questions about the popular magazine dedicated to homebuilt aircraft.

George Happ from Matco Mfg., maker of light aircraft wheels and brakes used on many Zeniths, will be on hand to discuss the company's products and how to best install and operate them on your Zenith.

Viking Aircraft Engines makes a Honda-based 100-hp engine conversion for light aircraft.  Jan Eggenfellner is planning to fly-in a Zodiac CH601HDS powered by one of his new conversions.

Viking Aircraft Engines

Scott Wicks of Wick's Aircraft Supplies will hand out catalogs and showcase some of the builder supplies offered by Wick's (aircraft building materials and hardware, tools, and accessories).

AeroLEDs, the latest LED (light emitting diode) aircraft lights, including wingtip mounted strobe / nav lights as well as an assortment of new landing lights. 

Aero LEDs

Zenith Aircraft kits, options, and parts will be on display and available to order.

Customer Projects:  Existing Zenith Aircraft builders and owners enjoy sharing information and details about building and flying their aircraft, and will be available to discuss construction, finishing (paint, upholstery, avionics, alternative engines, etc.) and flying their aircraft creations. Builders and pilots:  Bring your photos to share with fellow builders, and let us know if you would like some indoor space for a display or presentation.
Other products and services for Zenith builders and flyers. (Contact us if you are interested in showcasing products or services that are of interest to Zenith builders and flyers).

Factory demonstrator aircraft:

In front of the Zenith Aircraft Company factory (Mexico, Missouri)

The popular Zodiac, STOL CH 701, STOL CH 750 and STOL CH 801 factory demonstrator aircraft will be parked at the factory.  Demonstrations flights may be available by prior arrangement.

Food and refreshments:  Local EAA chapter 1225 will provide a hot lunch at noon on Saturday, September 18.  Zenith will also have complimentary coffee and donuts available in the morning.

Note: Zenith will be holding a Rudder Workshop on Thursday and Friday, Sept. 16 & 17 (prior registration is required for the Rudder Workshop).

Accommodations:  Due to the large number of visitors to Mexico on September 18, local hotels may fill up quickly.  There are numerous additional hotels in the general area, as well as camping sites.  Click here for additional information on accommodations.
We can help you to carpool if you are flying in and need a ride to and from a local hotel.

Zenith Builders and Pilots:

Owners of completed Zenith Aircraft are encouraged to fly-in for the activities and to show off their completed project to fellow builders (we will provide tie-down space and help facilitate ground transportation if possible).  Let us know of any special needs or requirements.  

If flying in, please bring your own aircraft tie-downs, especially if staying overnight. If flying in with your Zenith plane, please park your airplane as close to the Zenith factory as possible on Saturday. We'll try to position and group all Zeniths in front of the factory for the group photo at 10:30 am.  If driving in, please bring yourself a folding (lawn) chair if possible. We will have chairs and picnic tables, but we sometimes run out...

There is no charge to attend the Open Hangar Day, with the exception of the banquet dinner on Friday evening.  Check this page for the latest updates and schedule.  Please contact us if you have ideas, requests or capabilities to make the fall 2010 Open Hangar and Fly-In Gathering both a fun and educational event.  

Note to builders: You can arrange to pick-up parts at the Open Hangar Day if the parts have been ordered, paid for and confirmed prior to the Open Hangar Day.

Hundreds of builders and enthusiasts attended last year's Open Hangar Day in Mexico, Missouri. The gathering is an excellent opportunity for owners and builders of Zenith Aircraft kits to meet each other and to tour the Zenith Aircraft facilities. 

Located in scenic mid-Missouri, all pilots and aviation enthusiasts are invited to drive or fly in to attend Zenith Aircraft Co.'s annual ‘Open Hangar and Fly-In’ day. For more information on attending, please call Zenith Aircraft at (573) 581-9000 or the Mexico Airport at (573) 581-0162.


Photos from previous Open Hangar Days.
STOL CH 701 Discussing engine installations.
Inspections Gus Warren discussed and showed how to thoroughly inspect a Zenith aircraft prior to your first flight, and how to adequately preflight your aircraft before every flight.  This seminar included an actual inspection using a itemized checklist.  Gus, who is also an A&P mechanic and flight instructor, answered questions about Sport Pilot and Light Sport Aircraft (LSA).
Planes... Thanks to great weather, several dozen Zeniths flew in to the Open Hangar day.
Dynon presentation Workshops and seminars kept builders busy all day.
Cooking EAA chapter 1225 volunteers cook pork steaks for lunch....
Open Hangar Owners of completed Zenith Aircraft flew in for the activities and to show off their completed projects to fellow builders.
Dinner Friday evening Zenith banquet  -  the dinner buffet was enjoyed by more than 135 builders and Zenith employees on Friday evening prior to the Open Hangar Day. 
17th annual Open Hangar Day 2008 Builders and their planes pose in front of the Zenith factory for the traditional group photo:  Join us and be part of our annual Zenith Group Photo at 10:30 on Saturday morning.  We'll try to include as many Zeniths as possible in the group photo.
Scratch-build workshop Mark Townsend of Can-Zac Aviation presented a workshop on building your own Zenith from plans-only, covering the tools, materials and skills needed to build your own Zenith plane from just a set of blueprints (as opposed to the kit).
Hands-on construction Builders were given the opportunity to "build their own" all-metal large format (11x17) binder for the Zenith plans set.   

Video Clip from the 2009 Open Hangar Day:


More Info:

Related Info:

Note:  All scheduled events and times are subject to cancellation or change without prior notice.

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 Zenith Aircraft Company

Zenith Aircraft Company
Mexico Memorial Airport, PO Box 650
Mexico, Missouri, 65265-0650 USA.
Tel: 573-581-9000 (Mon - Fri, 8-5 Central),
Fax: 573-581-0011
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