STOL CH 701 Sport Utility Kit Aircraft

 

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This Page Last Updated: October 20, 2016

Photo Assembly Guides

Drawing Updates Builder Updates and Resources

Following are the latest STOL CH 701 photo assembly guides.  The following is published to supplement (and not replace) the drawings. If a discrepancy arises between these photo assembly guides and the Drawings, the Drawings always take precedence. These documents are presented in the Adobe Acrobat file format for online viewing and easy printing. If you do not have the free Adobe Reader 6.0 software installed on your system, click here to download a copy. The photos are presented in low-resolution for quicker downloads. 

STOL CH 701 Photo Assembly Guides on CD-ROM STOL CH 701 Photo Assembly Guides on CD-ROM.  The CD-ROM contains all the latest up-to-date Photo Assembly Guides, in high resolution color. $25.00 (including domestic postage and handling).
  • Click here to order.
     
  • Click here to order an updated copy of the latest STOL CH 701 Drawings for just $75.00 (includes the latest Photo Assembly Guide CD-ROM).
    Add $15.00 for overseas Air Mail shipping.

NOTICE: These documents contain copyrighted information and are NOT FOR DUPLICATION OR DISTRIBUTION.  See the Zenith Aircraft Builder Pages for builder updates. 

Click here for the STOL CH 701 Online Kit Parts Database and Store

STOL CH 701 
Photo Assembly Guides
Revision Last
Update
updates-rev-1 Summary of Updates to the STOL CH 701 Photo Assembly Guides (4 pages) Rev. 1 10/31/03
701-contstruct-
manual
STOL CH 701 Basic Construction Manual
18 pages - 4th edition
4th ed. 12/2003
CS Construction Standards for Zenair Light Airplanes Draft 3/11
Title Page STOL CH 701 Photo Assembly Guides Title Page   11/15/04
TAIL - Sections R & H
introduction Introduction to building - 18 pages 10/02 11/6/02
Click here information on the Metalworking101 DVD from HomebuiltHelp.com which covers the step-by-step assembly of the STOL CH 701 rudder.
rudder-1 Rudder (vertical tail) Assembly: 
Section 1 of 3: Rudder Skeleton
Rev. 1.7 02/10
rudder-2 Rudder (vertical tail) Assembly: 
Section 2 of 3: Rudder Skins
Rev. 1.9 02/01/10
rudder-3 Rudder (vertical tail) Assembly: 
Section 3 of 3: Optional Tail Light
Rev. 1.1 8/18/04
Horizontal Tail - Section H  
Click here for information on "Building your Zenith CH701 Horizontal Tail" DVD from HomebuiltHelp.com which covers the step-by-step assembly of the STOL CH 701 horizontal tail sections.
tail-1 Horizontal Tail Assembly: 
1 of 5: Stabilizer Skeleton
Rev. 1.21 2/10
tail-2 Horizontal Tail Assembly: 
2 of 5
Rev. 1.2 1/31/03
tail-3 Horizontal Tail Assembly: 
3 of 5
Rev. 1.4 5/13/04
tail-4 Horizontal Tail Assembly: 
4 of 5
Rev. 1.2 9/09
tail-5 Horizontal Tail Assembly: 
5 of 5
Rev. 1.2 2/03
WINGS - Section V
wing-1a Wing Assembly - Internal Structure Rev. 2 2/3/06
wing-1b Wing Assembly - Internal Structure Rev. 2.1 2/23/06
wing-2a Wing Assembly - Wing Rear Channel Rev. 2.01 5/24/07
wing-2b Wing Assembly - Wing Rear Channel Rev. 2 2/3/06
wing-3a Wing Top Rear Skins Rev. 2 12/12/05
wing-3b Wing Lower Rear Skin Rev. 2 2/3/06
wing-4a Wing Nose Skin Rev. 2 2/3/06
wing-4b Wing Nose Skin Rev. 2.01 7/17/07
wing-4c Wing Nose Skin Rev. 2 2/3/06
wing-5a Fuel Sender Unit Rev. 1.2 2/23/06
wing-5b Wing Assembly - Installation of the Fuel Tanks Rev. 1.2 11/27/04
wing-6a Wing Assembly - Wing Tip Rev. 2 2/3/06
wing-6b Wing Assembly - Wing Tip Rev. 2 2/3/06
wing-6c Wing Tip Nav / Strobe Lights Rev. 2 2/1/06
wing-7a Wing Assembly - Wing Root Rev. 2 2/3/06
wing-7b Wing Assembly - Wing Root Rev. 2 2/3/06
FLAPERONS & WING LEADING EDGE SLATS - Sections A & S
flaperons-1 Flaperons Assembly (1 of 2) Rev. 2.1 1/17/07
flaperons-2 Flaperons Assembly (2 of 2) Rev. 1.0 12/01
slats-1 Leading Edge Slats Assembly (1 of 2) Rev. 1.1 9/8/04
slats-2 Leading Edge Slats Assembly (2 of 2) Rev. 1.0 1/2/02
FUSELAGE - Section F

Building your Zenith CH 701 REAR FUSELAGE DVD

Building your Zenith CH 701 REAR FUSELAGE and FORWARD FUSELAGE: Step by step video guides for builders of the Zenith CH701 aircraft kit instructional DVD from HomeBuiltHELP.com

Building your Zenith CH 701 FORWARD FUSELAGE DVD

(Note: These videos are not produced by Zenith Aircraft Co., and do not replace or supersede the drawings or manuals.  They are meant to be an aid in building the aircraft and its methods are presented only as a suggestion to builders.)
F5-3Z Top Channel "Zee" Reinforcement Dated 10/2001 10/15/01
Rear Fuselage:
fuse-1 Assembling the bottom skin Rev. 1.2 4/03
fuse-2 Building Up the Fuselage From the Bottom Skin Rev. 1.3 10/03
fuse-3 Assembling the Side Skins & Joining the Fuselage Skins Rev. 1.2 4/03
fuse-4 Squaring the Fuselage & Installing Extended Baggage Compartment Rev. 1.4 12/03
fuse-5 Installing the Forward Baggage Rev. 1.2 4/03
Forward Fuselage:
fuse-6 Assembling the Firewall Rev. 1.2 1/27/04
fuse-7 Installing the Nose Gear Rev. 1.4 1/09
fuse-8 Forward Fuselage Floor Skins Rev. 1.3 10/03
fuse-9 Forward Fuselage Cabin Sides Rev. 1.2 10/03
Cabin Area Fuselage:
fuse-10 Fuselage / Cabin Frame Rev. 1.31 11/09
fuse-11 Front Side Skin Installation Rev. 1.1a 04/07
fuse-12 Seat 7F16-1 Rev. 1.0 5/03
GEAR and WHEELS (Section L) & CONTROLS (Section C)
Gear - 1 Landing Gear / Wheels 7-L-2 Rev. 3 9/15/16
Nosewheel Bungee Installation Tool allows you to install or replace nose gear bungee easily in minutes.
Controls - 2 Controls Assembly - Torque Tube Rev. 1.0 3/27/03
Controls - 3 Controls Assembly - Flaperon Rev. 1.0 3/27/03
Controls - 4 Controls Assembly - Rudder Cables Rev. 1.1 5/24/11
Deflections Control Deflections 2/2003 2/2003
FINAL ASSEMBLY
install-rud Final Assembly - Rudder to Fuselage 1.2 4/03
doors- fibr Bubble Doors - Fiberglass Frame 1.0 10/07
doors Final Assembly - Cabin Doors (standard) 2.0 8/02
bubble-doors- list Bubble Doors Parts List 1.0 10/3/2003
bubble-doors1 Bubble Doors Option - 1 of 2 1.0 10/03
bubble-doors2 Bubble Doors Option - 2 of 2 1.0 10/03
install-windsh Final Assembly - Windshield 1.0 1/30/03
NEW
Rotax 912S Engine Installation (New Rear Ring-Mount Installation - Draft)
r912s-ring-1a Engine Mount, Oil Reservoir, Throttle Rev. 1.0 01/07
r912s-ring-1b Throttle Bellcrank, Cable Stop Rev. 1.0 01/07
r912s-ring-1c Throttle Rods and Choke Cable Rev. 1.0 01/07
r912s-ring-2 Rear Ring Mount  Rev. 1.1 5/22/07
r912s-ring-3 Water Pump, Ring Mount, Radiator Rev. 1.0 01/07
r912s-ring-4 Engine Installation, Oil Cooler and Oil Lines Rev. 2.0 9/17/12
r912s-ring-5 Radiator Hose, Prop and Spinner Installation Rev. 1.0 01/07
r912s-ring-6 Cowl Rev. 1.0 01/07
r912s-ring-7 Muffler Rev. 1.0 01/07
ENGINE - Rotax 912S Old Style Bed-Mount Firewall-Forward Installation - Section E
Rotax 912 Installation Tips & Techniques Rotax 912 Installation Tips & Techniques instructional DVD from HomeBuiltHELP.com
r912s-1 Engine Mount - Old Style Bed-Mount  Rev. 1.1 5/03
r912s-2 Radiator / Oil Cooler - Old Style Bed-Mount  Rev. 1.1 5/03
r912s-3 Radiator Hose - Old Style Bed-Mount  Rev. 1.0 5/03
r912s-4 Oil Reservoir / Oil Lines - Old Style Bed-Mount  Rev. 1.0 5/03
r912s-5 Throttle Bellcrank - Old Style Bed-Mount  Rev. 1.0 5/03
r912s-6 Throttle Rods and Choke Cables - Old Style Bed-Mount  Rev. 1.0 1/28/03
r912s-7 Air Filter and Muffler - Old Style Bed-Mount  Rev. 1.0 5/03
r912s-8 Cowling - Old Style Bed-Mount  Rev. 1.0 6/02
r912s-9 Final Installation / Battery - Old Style Bed-Mount  Rev. 1.0 6/03
CONSTRUCTION PHOTOS - Click here for the photos.
  • Click here to order an updated copy of the latest STOL CH 701 Drawings for just $75.00 (includes the latest Photo Assembly Guide CD-ROM).
    Add $15.00 for overseas Air Mail shipping.
  • Click here to return to the ZENITH AIRCRAFT BUILDERS PAGES home

HomeBuiltHELP DVDs Building Videos from HomeBuiltHELP.com

Produced by a STOL CH 701 builder, these DVDs provide practical hands-on information:

Metalworking 101 | Weight & Balance101 | Rotax 912 Installation | Electrical Wiring101 | How to License your Homebuilt | and more

Recommended reading...      Recommended Reading and building and piloting reference materials specifically for builders, from KitplanesBooks.com, including logbooks, EAA's "Amateur-Built Certification Kit" with decals, forms, and more...      "EAA Certification Kit"

  

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This web site is published strictly for informational purposes. It is maintained to provide a forum for exchanging information about Zenair designs. Any pictures, diagrams, drawings or graphs, are used for general identification only, and are not to be taken to represent technical drawings or replicas of exact parts. You should not consider the educational material in the web site to be the practice of general aviation.

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