STOL CH
701
Photo Assembly Guides |
Revision |
Last
Update |
updates-rev-1 |
Summary of Updates to the
STOL CH 701 Photo Assembly Guides (4 pages) |
Rev. 1 |
10/31/03 |
701-contstruct-
manual |
STOL CH 701 Basic
Construction Manual
18 pages - 4th edition |
4th ed. |
12/2003 |
CS |
Construction Standards for Zenair Light Airplanes |
Draft |
3/11 |
Title
Page |
STOL CH 701 Photo Assembly
Guides Title Page |
|
11/15/04 |
TAIL
- Sections R & H |
introduction |
Introduction to building -
18 pages |
10/02 |
11/6/02 |
Click
here information on the Metalworking101 DVD from HomebuiltHelp.com
which covers the step-by-step assembly of the STOL CH 701 rudder. |
rudder-1 |
Rudder (vertical tail)
Assembly:
Section 1 of 3: Rudder Skeleton |
Rev. 1.7 |
02/10 |
rudder-2 |
Rudder (vertical tail) Assembly:
Section 2 of 3: Rudder Skins |
Rev. 1.9 |
02/01/10 |
rudder-3 |
Rudder (vertical tail) Assembly:
Section 3 of 3: Optional Tail Light |
Rev. 1.1 |
8/18/04 |
Horizontal
Tail - Section H |
|
Click
here for information on "Building your Zenith CH701
Horizontal Tail" DVD from HomebuiltHelp.com
which covers the step-by-step assembly of the STOL CH 701
horizontal tail sections. |
tail-1
|
Horizontal Tail
Assembly:
1 of 5: Stabilizer Skeleton |
Rev. 1.21 |
2/10 |
tail-2
|
Horizontal Tail
Assembly:
2 of 5 |
Rev. 1.2 |
1/31/03 |
tail-3 |
Horizontal Tail Assembly:
3 of 5 |
Rev. 1.4 |
5/13/04 |
tail-4
|
Horizontal Tail
Assembly:
4 of 5 |
Rev. 1.2 |
9/09 |
tail-5
|
Horizontal Tail
Assembly:
5 of 5 |
Rev. 1.2 |
2/03 |
WINGS
- Section V |
wing-1a
|
Wing Assembly - Internal
Structure |
Rev. 2 |
2/3/06 |
wing-1b
|
Wing Assembly - Internal
Structure |
Rev. 2.1 |
2/23/06 |
wing-2a
|
Wing Assembly - Wing Rear Channel |
Rev. 2.01 |
5/24/07 |
wing-2b
|
Wing Assembly - Wing Rear Channel |
Rev. 2 |
2/3/06 |
wing-3a |
Wing Top Rear Skins |
Rev. 2 |
12/12/05 |
wing-3b |
Wing Lower Rear Skin |
Rev. 2 |
2/3/06 |
wing-4a |
Wing Nose Skin |
Rev. 2 |
2/3/06 |
wing-4b |
Wing Nose Skin |
Rev. 2.01 |
7/17/07 |
wing-4c |
Wing Nose Skin |
Rev. 2 |
2/3/06 |
wing-5a |
Fuel Sender Unit |
Rev. 1.2 |
2/23/06 |
wing-5b |
Wing Assembly - Installation
of the Fuel Tanks |
Rev. 1.2 |
11/27/04 |
wing-6a
|
Wing Assembly - Wing Tip |
Rev. 2 |
2/3/06 |
wing-6b
|
Wing Assembly - Wing Tip |
Rev. 2 |
2/3/06 |
wing-6c
|
Wing Tip Nav / Strobe Lights |
Rev. 2 |
2/1/06 |
wing-7a
|
Wing Assembly - Wing Root |
Rev. 2 |
2/3/06 |
wing-7b
|
Wing Assembly - Wing Root |
Rev. 2 |
2/3/06 |
FLAPERONS
& WING LEADING EDGE SLATS - Sections A & S |
flaperons-1 |
Flaperons Assembly (1 of 2) |
Rev. 2.1 |
1/17/07 |
flaperons-2 |
Flaperons Assembly (2 of 2) |
Rev. 1.0 |
12/01 |
slats-1 |
Leading Edge Slats Assembly (1 of 2) |
Rev. 1.1 |
9/8/04 |
slats-2 |
Leading Edge Slats Assembly (2 of 2) |
Rev. 1.0 |
1/2/02 |
FUSELAGE
- Section F |
|
Building your Zenith CH 701 REAR FUSELAGE
and FORWARD
FUSELAGE: Step by step video guides
for builders of the Zenith CH701 aircraft kit instructional DVD
from HomeBuiltHELP.com
|
|
(Note: These videos are not produced by
Zenith Aircraft Co., and do not replace or supersede the
drawings or manuals. They are meant to be an
aid in building the aircraft and its methods are presented only as a
suggestion to builders.) |
|
F5-3Z |
Top Channel "Zee"
Reinforcement |
Dated 10/2001 |
10/15/01 |
Rear Fuselage: |
fuse-1 |
Assembling the bottom skin |
Rev. 1.2 |
4/03 |
fuse-2 |
Building Up the Fuselage From the Bottom
Skin |
Rev. 1.3 |
10/03 |
fuse-3 |
Assembling the Side Skins & Joining the
Fuselage Skins |
Rev. 1.2 |
4/03 |
fuse-4 |
Squaring the Fuselage & Installing
Extended Baggage Compartment |
Rev. 1.4 |
12/03 |
fuse-5 |
Installing the Forward Baggage |
Rev. 1.2 |
4/03 |
Forward Fuselage: |
fuse-6 |
Assembling the Firewall |
Rev. 1.2 |
1/27/04 |
fuse-7 |
Installing the Nose Gear |
Rev. 1.4 |
1/09 |
fuse-8 |
Forward Fuselage Floor Skins |
Rev. 1.3 |
10/03 |
fuse-9 |
Forward Fuselage Cabin Sides |
Rev. 1.2 |
10/03 |
Cabin Area Fuselage: |
fuse-10 |
Fuselage / Cabin
Frame |
Rev. 1.31 |
11/09 |
fuse-11 |
Front Side Skin
Installation |
Rev. 1.1a |
04/07 |
fuse-12 |
Seat 7F16-1 |
Rev. 1.0 |
5/03 |
GEAR
and WHEELS (Section L) & CONTROLS (Section C) |
Gear
- 1 |
Landing Gear /
Wheels 7-L-2 |
Rev. 3 |
9/15/16 |
Nosewheel
Bungee Installation Tool allows you to install
or replace nose gear bungee easily in minutes. |
Controls
- 2 |
Controls Assembly - Torque Tube |
Rev. 1.0 |
3/27/03 |
Controls
- 3 |
Controls Assembly - Flaperon |
Rev. 1.0 |
3/27/03 |
Controls
- 4 |
Controls Assembly - Rudder Cables |
Rev. 1.1 |
5/24/11 |
Deflections |
Control Deflections |
2/2003 |
2/2003 |
FINAL
ASSEMBLY |
install-rud |
Final Assembly - Rudder to Fuselage |
1.2 |
4/03 |
doors- fibr |
Bubble Doors - Fiberglass Frame |
1.0 |
10/07 |
doors |
Final Assembly - Cabin Doors (standard) |
2.0 |
8/02 |
bubble-doors-
list |
Bubble Doors Parts List |
1.0 |
10/3/2003 |
bubble-doors1 |
Bubble Doors Option - 1 of 2 |
1.0 |
10/03 |
bubble-doors2 |
Bubble Doors Option - 2 of 2 |
1.0 |
10/03 |
install-windsh |
Final Assembly - Windshield |
1.0 |
1/30/03 |
NEW
Rotax
912S Engine Installation (New Rear Ring-Mount
Installation - Draft) |
r912s-ring-1a |
Engine Mount, Oil Reservoir, Throttle |
Rev. 1.0 |
01/07 |
r912s-ring-1b |
Throttle
Bellcrank, Cable Stop |
Rev. 1.0 |
01/07 |
r912s-ring-1c |
Throttle Rods and Choke Cable
|
Rev. 1.0 |
01/07 |
r912s-ring-2 |
Rear Ring Mount
|
Rev. 1.1 |
5/22/07 |
r912s-ring-3 |
Water Pump, Ring Mount, Radiator
|
Rev. 1.0 |
01/07 |
r912s-ring-4 |
Engine Installation, Oil Cooler and Oil Lines
|
Rev. 2.0 |
9/17/12 |
r912s-ring-5 |
Radiator Hose, Prop and Spinner
Installation
|
Rev. 1.0 |
01/07 |
r912s-ring-6 |
Cowl
|
Rev. 1.0 |
01/07 |
r912s-ring-7 |
Muffler
|
Rev. 1.0 |
01/07 |
ENGINE
- Rotax 912S Old Style Bed-Mount Firewall-Forward Installation - Section E |
|
r912s-1 |
Engine Mount - Old
Style Bed-Mount |
Rev. 1.1 |
5/03 |
r912s-2 |
Radiator / Oil Cooler -
Old Style Bed-Mount |
Rev. 1.1 |
5/03 |
r912s-3 |
Radiator Hose - Old
Style Bed-Mount |
Rev. 1.0 |
5/03 |
r912s-4 |
Oil Reservoir / Oil Lines
- Old Style Bed-Mount |
Rev. 1.0 |
5/03 |
r912s-5 |
Throttle Bellcrank -
Old Style Bed-Mount |
Rev. 1.0 |
5/03 |
r912s-6 |
Throttle Rods and Choke Cables
- Old Style Bed-Mount |
Rev. 1.0 |
1/28/03 |
r912s-7 |
Air Filter and Muffler
- Old Style Bed-Mount |
Rev. 1.0 |
5/03 |
r912s-8 |
Cowling - Old Style
Bed-Mount |
Rev. 1.0 |
6/02 |
r912s-9 |
Final Installation / Battery
- Old Style Bed-Mount |
Rev. 1.0 |
6/03 |
CONSTRUCTION
PHOTOS - Click here for the photos. |